Mould construction - Unitek Srl

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MOULD
CONSTRUCTION
Pilot moulds
Aluminium moulds for small series
These are moulds normally made in aluminium for limited, non-standard production, which helps to keep the cost of the parts low. Constructing pilot moulds makes it possible to test the end result of a part so that its operation and characteristics can be checked before mass production begins.
Mass production moulds
Construction of reliable, durable steel moulds
Moulds for mass production in pre-hardened steel or hardened steel are processed by state-of-the art machinery. We are able to construct moulds for any type of use, in sizes up to 1400 mm x 2000 mm, mainly for the automotive industry, but also for other sectors.
2K-3K moulds
Products for moulding 2 and 3 component parts
Moulds for two-component (two colours) or three-component (three colours) parts made with different types of moulds (Index plate; core-back technology; transfer; with rotary plate; sandwich). 2k and 3k moulds are designed to meet the needs for functionality and design in all production sectors.
Sandwich moulds
Products to increase the productivity.
Thanks to sandwich moulds, the production becomes more efficient. Compared to classic moulds, they can produce twice the number of parts in a single cycle time on two levels, using the same clamping force.
Roctool®
In-mould finish for top quality good looks
Roctool® moulds use French patented technology which makes it possible to regulate the temperature of a mould area for a very short time. This system is used to achieve an extremely high quality finish on the mould surface, greatly enhancing the aesthetics of the part produced.
Insertmoolding
Design and creativity in mould finish   
These are special moulds into which a film is injected. The film has a highly detailed finish that makes it possible to customize the part in question. Insert moulding is used to vary the graphics on the parts to meet customer requirements in all industries
Injection overmoulding
Hard-wearing functional moulds
These are moulds into which plastic is injected onto an insert in a different material, usually metal, to increase the mechanical and structural properties of the part involved, or to provide anchorage points on the finished products.
Thermoset materials
Heat-resistant moulds ideal for the automotive industry
This type of mould is used for the injection of thermoset materials. The products made with these materials feature excellent heat resistance and for this reason the moulds are ideal for the automotive industry and are mainly used to make components for vehicle lighting.
Die casting moulds
Designed and manufactured to resist high temperatures and pressures reached during aluminium melting
Manufacturing a die casting mould requires a technologically advanced tool shop equipped with 3/5-axis-milling machines, wire erosion, EDM, and drilling machines which enable to carry out high precision workings.
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